BONFIGLIOLI act 401 User Manual

ActiveSolution Drive

10DesignationACT201SizeFrom 0.55 to 1.1 kW / from 1.5 to 3.0 kW / from 4 to 5.5 kW / from 7.5 to 9.2 kWBasic equipment•200-240Vsingle-phaseandt

11DesignationACT401SizeFrom 0.55 to 1.5 kW / from 1.85 to 4.0 kW / from 5.5 to 9.2 kW / from 11 to 15 kW / from 18.5 to 30 kW / from 37 to 65 kW / fro

12•Range of voltage area: 200 - 240 V single-phase and three-phase(±10%),360-480Vthree-phase(±10%)•TNandITmainscapablethankstoadaptat

13EnvironmentOperating temperature• 0°C-40°C(40°C-55°Cwithderating)Environment class• Operation3K3(EN60721-3-3)• Relativehumidity15%...

14ACT201 - Technical data (from 0.55 to 3.0 kW)ACT201- 05 07 09 11 13 15Size 1 (F, A or C) Size 2 (F, A or C)Output, motor sideRecommended rated motor

15ACT201 - Technical data (from 4.0 to 9.2 kW)ACT201- 18 19 21 22Size 3 (- or F, A or C) Size 4 (-, A or C)Output, motor sideRecommended rated motor p

16ACT401- 05 07 09 11 12 13 15Size 1 (F, A or C) Size 2 (F, A or C)Output, motor sideRecommended rated motor power PnkW 0.55 0.75 1.1 1.5 1.85 2.2 3.0

17ACT401- 18 19 21 22 23 25Size 2 (F, A2 or C2)Size 3 (- or F, A or C) Size 4 (-, A or C)Output, motor sideRecommended ratedmotor powerPnkW 4.0 5.5 7.

18ACT401- 27 29 31Size 5 (-, A or C)Output, motor sideRecommended rated motor power PnkW 18.5 22.0 30.0Rated motor current output InA 40.0 45.0 60.0Ra

19ACT401- 33 35 37 39 Size 6 (-, A)Output, motor sideRecommended rated motor power PnkW 37.0 45.0 55.0 65.0Rated motor current output InA 75.0 90.0 11

Power, controland green solutions

20ACT401- 43 45 47 49 Size 7 (-, A)Output, motor sideRecommended rated motor power PnkW 75.0 90.0 110.0 132.0Rated motor current output InA 150.0 180.

21ACT401-21 FA 7.5 kW motorChoosing the product size with the ACT 401/201 series is even simpler: one model for each motor power size.In addition, the

22Inverter DeratingInstallation altitudePower supply reduction (derating):5%/1000 m a.s.l.; hmax = 4000 mInstallation altitude in metres above sea lev

23Optional componentsThanks to the modularity of their hardware components, ACTIVE frequency inverters are easily integrated in automation application

24Control unit / KP500TheKP500controlunitisequippedwithaParametersCopyfunctionthatallowstheuser to upload parametric values from the inv

25Interface / KP-232SerialinterfaceKP232canbeusedasanalternativetocontrolunitKP500.Thisconnectionenablesparameterisation, monitoring,

26RS232 / CM-232serial communicationThe optional CM-232 communication card enables RS232 serial connection of the ACTIVE inverter to an external contr

27RS485 / CM-485serial communicationThe CM-485 communication module is designed for high speed data transmission over long distances in industrial app

28RS485 / CM-485serial and Modbus communicationModbus communicationThe communication module CM-485 allows to use the Modbus Communication profile to be

29DP / CM-PDPProfibus CommunicationProfibus DP interface fulfils fieldbus standard DIN 19245. This Profibus version, which is optimized in order to provide

About usBonfiglioli, one name for a large international groupIt was back in 1956 that Clementino Bonfiglioli established in Bologna, Italy, the company

30CANopen/ CM-CAN communicationThe CM-CAN communication option with controller area network interface, complies with ISO/DIS 11898 transmission standa

31System bus / EM-SYS moduleThe “System Bus” of Active inverters is a proprietary communication bus, based on CANopen protocol that allows fast exchan

32Input-output module / EM-IO-01The EM-IO-01 expansion modules extends the number of the standard inputs and outputs provided on the ACT inverter for

33Input-output module / EM-IO-02Like the previously illustrated EM-IO-01, the EM-IO-02 expansion module extends the standard inputs and outputs featur

34Input-output module / EM-IO-03The EM-IO-03 expansion module is another variant for the extension of I/O facilities of ACTIVE frequency inverters.•2

35Input-output module / EM-IO-04The EM-IO-04 expansion module is another variant for the extension of I/O facilities of ACTIVE frequency inverters.•2

36Speed sensor module / EM-ENC-01The EM-ENC-01 expansion module extends the number of speed sensor inputs with respect to the standard terminal board

37Speed sensor module / EM-ENC-02The EM-ENC-02 speed sensor module extends the standard terminal board of the inverter, providing an interface for lin

38Speed sensor module / EM-ENC-03The EM-ENC-03 extends the standard terminal board of the inverter, providing an interface for line driver speed senso

39Speed sensor module / EM-ENC-04The EM-ENC-04 speed sensor module extends the standard terminal board of the inverter, providing an interface for lin

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40Speed sensor module / EM-ENC-05The EM-ENC-05 speed sensor module extends the standard terminal board of the inverter, providing an interface for lin

41Resolver Module / EM-RES-01The EM-RES-01 angular position transducer module extends the standard functions of the frequency inverter by providing a

42Resolver Module / EM-RES-02EM-RES-02 angular position transducer module extends the standard functions of the frequency inverter by providing a supp

43ACTIVE oscilloscope graphic presentationThe functionality and practicality of the virtual oscilloscope are identical to those of a powerful and mode

44110: Simple Sensorless Control111: Simple Sensorless Control with PI function115: Simple Sensorless Control with master / slave control116: Simple S

45Functions implemented in standard firmwareParking brake control (X60 configurations)Many drives, particularly in the mechanical engineering industry,

46ACT SystembusThe ACT frequency inverter systembus is an economical and powerful communication system allowing the connection of up to 64 ACT inverte

47Master/slave synchronisation(X16 configurations)There are several dedicated inputs for synchronisation signals (electronic gear). For master-slave co

48MountingA wide range of mechanical accessories is available for ACT Series frequency converters, to make installation extremely easy in all sorts of

49Size 1Inverter Bonfiglioli Mounting DescriptionACT 201-05 … ACT 201-09ACT 401-05 … ACT 401-11MPSV1 Thru-type assemblyMNVIB1 Antivibration assemblyMDI

5Bonfiglioli Riduttori today is one of the top brands in the power transmission industry. The company’s success is the result of a business strategy th

50Size 2Inverter Bonfiglioli Mounting DescriptionACT 201-11 … ACT 201-15ACT 401-12 … ACT 401-18MPSV2 Thru-type assemblyMNVIB2 Antivibration assemblyMDI

51Size 3Inverter Bonfiglioli Mounting DescriptionACT 201-18 … ACT 201-19ACT 401-19 … ACT 401-22MPSV3 Thru-type assemblyMNVIB3 Antivibration assemblyMNV

52Size 4Inverter Bonfiglioli Mounting DescriptionACT 201-21 … ACT 201-22ACT 401-23 … ACT 401-25MPSV4 Thru-type assemblyMNVIB4 Antivibration assemblyMNV

53Size 5Inverter Bonfiglioli Mounting DescriptionACT 401-27 … ACT 401-31MPSV5 Thru-type assemblyMNVIB5 Antivibration assemblyMNVIB5MPSV5Standard assemb

54Size 6Inverter Bonfiglioli Mounting DescriptionACT 401-33 … ACT 401-39MPSV6 Thru-type assemblyMNVIB6 Antivibration assemblyMNVIB6MPSV6Standard assemb

55Size 7Inverter Bonfiglioli Mounting DescriptionACT 401-43 ... ACT 401-49 MPSV7 Thru-type assemblyMPSV7Standard assemblyAABB

56Input filterWhy an input filter?An Input Filter is a filtration device to be installed up-line from the frequency inverter and down-line from the power

57Line chokeThe simplest way of reducing high harmonic components and hence reactive power is connecting a choke in series on the mains side of the in

58Bonfiglioli choke Dimensions Assembly Weight Connection terminala[mm]b[mm]c[mm]n2[mm]n1[mm]d[mm] [kg] [mm] [Nm] PELCVS00660 62 75 44 38 3.6 0.5 0.75-

59Line chokeTechnical dataBonfiglioli inverter Bonfiglioli choke Nominal current Choke Power dissipation[A] [mH] [W]ACT 201-05LCVT004 4 7.32 20ACT 201-0

Solution Drive

60Line chokeBonfiglioli choke Dimensions Assembly Weight Connection terminala[mm]b[mm]c[mm]n2[mm]n1[mm]d[mm] [kg] [mm] [Nm] PELCVT00480 65 95 55 37 4 0

61EMI filtersBecause of their intrinsic characteristics, all frequency inverters often generate undesired high frequency voltages generally referred to

62Mains voltage 3 x 480V~ maximum +10%Nominal current 8A ... 40AFrequency 50/60 HzOperating and storage temperature  -25°C...+100°C(climat

63Backplate EMI filtersEMI filter A B C D G H K L1 L2[mm]FTV018B315 100 65 300 35 300 6.3 76 270FTV040B315 125 65 300 60 300 6.3 125 270Dimensions FTV00

64Book type EMI filtersMains voltage 3 x 480 VACRated current 7 A … 130 AFrequency up to 60 HzOperating and storage temperature  -25°C...+80

65Book type EMI filtersEMI filter A B C D E F G H I1 I2 J K1 K2[mm]FTV250A482 140 140 380 168 155 6.5 1.5 62 100 120 40 50Dimensions FTV250ADimensions F

66Braking resistorsWhen speed of an inverter-controlled ac motor is reduced, the motor acts as a generator, feeding back energy to the frequency inver

67Active drive combination chartThese charts show recommended combinations for each model in the Active range, and specify the corresponding duty cycl

Added value

69We want to share the valueof our work with you. The development of effective, tailored solutions for a wide range of applications is a fundamental a

7Advanced technologies for all industrial fields.Bonfiglioli Active frequency inverters are powerful and innovative units specifically designed to contro

Branches and facilitiesOur branchesITA1Bonfiglioli Riduttori S.p.A.Gearmotor assembly plantPrecison gearbox manufacturing & assembly plantVignola,

71Customer satisfaction has always been one of Bonfiglioli’s key values. It is pursued around the world, and in a wide range of contexts, by a network

72Bonfiglioli worldwide network.Mechatronic Drives & Solutions dedicated networkBonfiglioli New Zealand88 Hastie Avenue, Mangere Bridge, Auckland202

Bonfiglioli Riduttori S.p.A.Via Giovanni XXIII, 7/A40012 Lippo di Calderara di RenoBologna (Italy)tel: +39 051 647 3111fax: +39 051 647 3126bonfiglioli@

8DesignationBasic variantsACT 201 13 F AEMI filterF internal filter(blank) no internal filterConstruction styleA style with standard coolingC style

9Basic variantsACT 401 15 F AEMI filterF internal filter(blank) no internal filterConstruction styleA style with standard coolingC style with cold-